Smart valve positioner, straight stroke, double acting, fail lock

Working principle of TROLEO series intelligent valve positioner: The 4-20mA set value signal from the control system (such as DCS) or control instrument is converted by AID and sent to the microprocessor on the main circuit board, while the non-contact valve position sensor The detection signal is also sent to the microprocessor after being converted by AID, and the input set value signal is compared with the actual valve value signal, and the microprocessor performs positioning control according to the PWM five-step algorithm. The size and direction send an electronically controlled command (digital) to the nozzle in the pneumatic component - the flapper I/P, which converts the control command into pneumatic output increments. When the deviation between the actual valve position and the set value is large, the PWM algorithm makes the command enter the high-speed area, and the positioner continuously increases the output; if the deviation is small, the PWM algorithm makes the command enter the low-speed area, the command pulse duty cycle is small, and the positioner The output increments smoothly; when the deviation is small (adaptive or adjustable deadband state), the PWM algorithm makes the command zero and the positioner has no output. The deviation is approximately zero, that is, the actual valve position is consistent with the set value, and the positioning control reaches a balanced state. The digital open, stop and close signals are converted by pneumatic components to drive pneumatic actuators/control valves.

Product application field

TORLEO brand TOP-5879F1 series smart valve positioner are used in conjunction with pneumatic control valves, and are widely used in metallurgy, power generation, paper-making, environmental protection and other industries where process control is required.

Typical valve application

Double-acting ball valve, double-acting butterfly valve, V-shaped ball valve, yellow valve, damper valve

Technical features of the product

• Nozzle baffle + symmetrical membrane valve structure, strong ability to resist dust, moisture and oil;

• Built-in keyboard and large LCD screen, the positioner can be debugged without a handheld operator;

• HART communication, modular design, convenient for users to choose and use;

• Valve position output, modular design, convenient for users to choose and use;

• Configure linear, quick opening, equal percentage and user-defined flow characteristics;

• One-key auto-tuning operation to meet the needs of users for quick installation and fool-like debugging;

• PID compound control algorithm can achieve 0.1-0.3% control accuracy.

Performance indicators

Selection guide for TOP-5879F1 C series smart valve positioner

Wuhan TORLEO Intelligent Co., Ltd. (stock code 102618) is an award-winning high-tech company that focuses on high-end intelligent control of industrial valves, and provides one-stop solutions for intelligent valve positioners based on nozzle baffle technology for petroleum, chemical,  etallurgical, electricity, paper manufacturing, environmental protection, pharmaceutical and other industries as well as valve manufacturers.

Embracing the global R&D vision of "Research by TORLEO, World-leading Innovation", our headquarter is located in China Optics Valley, the talent house of Wuhan, and is responsible for product development and market operations; the oversea office is located in Toronto, Canada, responsible for algorithm and industrial AI design.

Adhering to the values of "Focused, Truth-seeking, and Reliable", TORLEO built for ten years with professional thics,  profound  knowledges,  broad visions, and we are forging on with the mission statement – “Domestic Substitution, Industrial Powerhouse”. Our ingeniously created intelligent valve positioner and its TORLEO brand has become the domestic brand recommended and promoted by CCTV  “Credit  China”  program, and was honored with the 2020 National Commercial Quality Award as well as the title of Wuhan Technology Innova-
tion Product.

Strategic positioning: domestically, we replace international products and set new industry benchmark with TORLEO’s intelligent valve  positioner; internationally, we export and promote the Chinese brand along the One Belt One Road. In the future, we aim to integrate IoT to various key nodes within industrial pipeline management process, such as smart valve control, pipeline flow pressure measurement and safety monitoring, to lead and empower industrial safety management with big data and cloud technology, and to establish a data center for Chinese industrial pipeline management.